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Cleanalyzers
The Cleanalyzer is a high-end analytical system designed to examine particles on filters – a key procedure in performing reliable and reproducible evaluation of component cleanliness.
Precision mechanical parts machined to exact tolerances are susceptible to damage or malfunction caused by particulate contamination. To address this issue, component cleanliness must be measured, and quantified in order to guarantee full function and to avoid failures due to particulate damage. The Cleanalyzer system is a powerful, fully integrated test platform which enables precision measurement, analysis and documentation of this critical cleanliness indicator. Cleanalyzer is fully compliant with all current particulate standards.
The currently valid standards were integrated into the specialized measuring software.
Key Features
- High-end optical system with perfectly matched illumination to ensure optimum image quality
- Powerful yet simple software interface for automatic measurement, analysis, separation and classification of particles
- ISO 16232 and VDA Vl. 19 standards included easy creation of user standards
- Measurement of particles down to 35µm, 15µm or 5µm (depending on the version)
Benefit
- Precise and repeatable statements describing the cleanliness of an item
- Easy to use with super-fast processing times
- Ultimate reliability and repeatability
- Same sophisticated software for all systems providing analysis of single particles, particle classes and particle types
- Easy documentation with freely configurable autoreporting and simple export into excel or other databases
- Individual particle locations can be stored and accessed for closer inspection in live mode or anytime from the database
- Automatic detection of reflecting particles (e.g. metals)
Hardware
- Fully automated process runs
- High-resolution, optical zoom system (15µm and 5 µm version
- High-resolution, fixed magnification optical system (35µm version)
- PC controlled x/y stage with joystick
- Optimized LED ring light illumination
- Available in three versions, measuring down to either 35µm, 15 µm or 5 µm
- Including powerful measurement and analysis software
| Cleanalyzer Pro 35µm | Clenalayzer Pro 15 µm | Cleanalyzer Pro 5 µm | |
| Optics | Fix Mag | Optical Zoom | Optical Zoom |
| Smallest Particle accord. VDA 19 [µm] | 22 | 11 | 4 |
| Digital Resolution [µm/Px] | 2,2 | 1,1 µ | 0,4 |
| Measuring Speed per Filter Ø 47 mm [min.] | ~2 | ~2 | ~ 10 |
Software
All systems are supplied with the powerful yet easy-to-use Cleanalyzer software suite:
- Designed to examine particles on filters
- Analyzing of number, shape, size and classification of particles
- Standards ISO 16232 and VDA Bd. 19 are already included, easy user-creation of own standards
- Automatic detection of particle types (reflecting particle (e.g. metals), fibres, …)
- Evaluation of more than 50 particle parameters for each particle (Length, width [according VDA], area, length of fibre, width of fibre, brightness, reflection rate and many, many more)
- Configuration and storage of different system setups for various measuring tasks
- Easy export function for all analysed data into database and/or Excel (freely configurable; overview, single particles, particle categories, particle parameter)
- Calculation of Component-Cleanliness-Code (CCC) according ISO16232
- Filtering of particle types and/or particle classes
- Modern and fully customisable user interface for different measuring scenarios
- Compilation of overview image with particle coordinates for post processing tasks (e.g. material analysis via EDX)
- All configurations can be stored in profiles
- Accumulation of the measured values over multiple measuring fields
- Export of images and results to the dhs database
- Microsoft Excel protocol generation
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Residual Dirt Analysis System for examining particles on filters.
Residual Dirt Analysis System for examining particles on filters.
Residual Dirt Analysis System for examining particles on filters.